Universal 1 Series - Positive Displacement Pumps

Product Type(s) : Positive Displacement Pumps

Description :

The durable Waukesha Clean-out-of-Place (COP) Positive Displacement "Can-Do Pump". Versatile in application, its reliability has made it the industry standard worldwide.

WHERE TO BUY

For more than half a century, Waukesha Cherry-Burrell® has been a leader in the design, manufacturing and application of external circumferential piston (ECP) style, rotary positive displacement pumps. Waukesha pumps are in service around the world and offer many key features, including:

316L stainless steel body, cover, and shaft
Easy disassembly for COP cleaning
Elastomers that comply with FDA requirements
Aseptic models available
Meets 3-A sanitary standards

Long-life features:

Up to 200 psi (13.8 bar) pressure capability
No bearings in product zone
Heavy duty bearing frame with large diameter shafts
Grease lubed bearings for positive lubrication of all bearing over entire speed, temperature and pressure range
Non-galling Waukesha “88” alloy rotors standard; permits running at tighter clearances and pumping a wide range of viscosities
Remanufacturing and Inspect and Advise programs to extend life and reduce costs

Installation Features:

Bidirectional flow. Rotors, locked with double jam nuts, rotate securely in either direction.
No flow direction/shaft position specifications
Versatile 3-Way mounting of gear case, including vertical alignment of ports
Upper or lower shaft position
Easy to install or convert single o-ring to mechanical seals
Interchangeable installation dimensions with other Universal Series pumps

Theory of Operation

Time-tested Waukesha Cherry-Burrell® rotary pump; circumferential-piston operating principle

In the Waukesha Cherry-Burrell design, arc-shaped "pistons” (rotor wings) travel in annular-shaped cylinders machined in the pump body; the resulting long sealing path reduces slippage and produces a smooth flow of product without destructive pulses or pressure peaks and without valves or complex parts.

FOR LOW VISCOSITY FLUIDS

Rotors, made of Waukesha “88” alloy, can be run with close clearance to the 316L stainless steel fluid head, without galling or seizing should inadvertent pressure surges cause contact. The close clearances combined with the rotor geometry, which gives a long sealing path between the pump inlet and outlet, means low slip operation. As a result, you achieve: high efficiency, good priming ability, metering capability and good flow control.

FOR HIGH VISCOSITY FLUIDS

The large fluid cavities of the rotors, plus the large, easy entry anti-cavitation ports, allow efficient pumping of high viscosity fluids, slurries or even liquids with large chunks or
particles.

FOR NON-LUBRICATING AND ABRASIVE FLUIDS

The Waukesha Cherry-Burrell design has no bearings in the fluid being pumped, no sliding or rolling contact and no rotor-to-rotor contact. This produces EXCELLENT SERVICE LIFE even under severe operating conditions.

Key Applications

Food & Beverage

Soups, Stews, Tomato Pastes
Vegetables, Dressings
Chocolate, Fats & Oils
Batters, Cream Fillings
Brewery, Wort
Soft / Fruit Drinks
Meat Processing

Dairy

Cream, Milk
Cheese Curd & Whey
Cottage Cheese
Yogurt

Pharmaceutical / Cosmetics

Pill Pastes
Syrups, Extracts, Slurries
Face Creams & Lotions
Hair Styling Gels & Liquids
Dyes & Alcohols
Soaps
Cosmetics

Chemicals / Industrial

Solvents, Paints
Fuels
Resins, Polymers & Sludges
Oil & Lubricants

MODEL	DISPLACEMENT PER REVOLUTION	NOMINAL CAPACITY TO	MAXIMUM PRESSURE
006-U1	0.0082 GAL. (0.031 Liter)	6 GPM (1.3 m³/hr.)	200 PSI (13.8 bar)
015-U1	0.0142 GAL. (0.054 Liter)	9 GPM (2.0 m³/hr.)	200 PSI (13.8 bar)
018-U1	0.029 GAL. (0.110 Liter)	17 GPM (3.8 m³/hr.)	200 PSI (13.8 bar)
030-U1	0.060 GAL. (0.227 Liter)	36 GPM (8.2 m³/hr.)	200 PSI (13.8 bar)
040-U1	0.076 GAL. (0.288 Liter)	45 GPM (10.2 m³/hr.)	150 PSI (10.3 bar)
060-U1	0.153 GAL. (0.579 Liter)	90 GPM (20.4 m³/hr.)	200 PSI (13.8 bar)
130-U1	0.254 GAL. (0.961 Liter)	150 GPM (34.1 m³/hr.)	200 PSI (13.8 bar)
220-U1	0.522 GAL. (1.976 Liter)	310 GPM (70.4 m³/hr.)	200 PSI (13.8 bar)
320-U1	0.754 GAL (2.854 Liter)	450 GPM (102 m³/hr.)	200 PSI (13.8 bar)

MODEL 006-U1

0-800 RPM speed range. 1" standard port size; optional 1½" and 2" port sizes available; suitable to 200 PSI (13.8 bar) differential pressure. Temperature range -40°F (-40°C) to 300°F (149°C).

	A	AO	B	CP	CP1	CP4	D	E	F	G	I	J	L	O	U	X	2X
IN	4.75	8.30	3.75	12.04	13.47	15.25	5.50	1.94	2.31	.41,SLOT	7.66	2.93	9.61	4.21	0.875	3.49	6.97
MM	121	211	95	306	342	387	140	49	59	10,SLOT	194	74	244	107	22	89	177

CP= Standard Cover, CP1= Jacketed Cover, CP4= Manual Vented Cover, Connection sizes for Jacketed Covers are ¾"-14 NPT on Models 006-U1 to 030-U1, 1"-11-½ NPT on Models 060-U1 and 130-U1.

Dimension 'X' and '2X' apply for Bevel Seat, "S"-Clamp, "Q"-Clamp, 15I and 14I fittings.

Approximate shipping weight 60 lb. (27 kg.)

NOTE: Dimensions are for guidance purposes only. Contact your WCB Representative if more detailed measurements are needed.

Pump Curve 95-07133 - Model 006-U1 || PDF

Model 006 Universal 1 SOLIDWORKS 3D || ZIP

Model 006 Universal 1 STEP 3D || ZIP

	A	AO	B	CP	CP1	CP4	D	E	F	G	I	J	L	O	U	X	2X
IN	4.75	8.30	3.75	12.46	13.90	15.67	5.50	1.94	2.31	.41,SLOT	7.66	2.93	9.84	4.21	0.875	3.55	7.09
MM	121	211	95	316	353	398	140	49	59	10,SLOT	194	74	250	107	22	90	180

	A	AO	B	CP	CP1	CP4	D	E	F	G	I	J	L	O	U	X	2X
IN	6.25	10.29	4.25	14.58	16.42	17.67	6.86	2.31	2.56	.41,SLOT	8.83	3.56	11.61	5.21	1.250	4.25	8.50
MM	159	261	108	370	417	449	174	59	65	10,SLOT	224	90	295	132	32	108	216

	A	AO	B	CP	CP1	CP4	D	E	F	G	I	J	L	O	U	X	2X
IN	6.25	10.29	4.25	14.87	16.87	17.96	6.86	2.31	2.56	.41slot	8.83	3.56	11.99	5.21	1.25	4.31	8.62
MM	159	261	108	378	428	456	174	59	65	10 slot	224	90	305	132	31.75	109	219

	A	AO	B	CP	CP1	CP4	D	E	F	G	I	J	L	O	U	X	2X
IN	8.25	15.31	5.87	18.91	20.69	22.07	9.56	3.50	4.12	.53	10.99	5.06	15.14	7.31	1.625	5.37	10.75
MM	210	389	149	480	526	561	243	89	105	13	279	129	385	186	41.28	136	273

	A	AO	B	CP	CP1	CP4	D	E	F	G	I	J	L	O	U	X	2X
IN	8.25	15.31	5.87	19.85	21.63	23.01	9.56	3.50	4.12	.53	10.99	5.06	15.77	7.31	1.625	5.37	10.75
MM	210	389	149	504	549	584	243	89	105	13	279	129	401	186	41.28	136	273

	A	AO	B	CP	CP1	CP4	D	E	F	G	I	J	L	O	U	X	2X
IN	8.50	19.13	9.00	23.37	--	27.87	12.38	3.75	7.25	.53,SLOT	14.80	6.38	18.49	9.38	2.00	6.63	13.25
MM	216	486	229	594	--	708	314	95	184	13,SLOT	376	162	470	238	50.80	168	337

	A	AO	B	CP	CP1	CP4	D	E	F	G	I	J	L	O	U	X	2X
IN	12.00	22.38	11.63	30.17	--	--	13.88	5.25	8.00	.66	17.80	6.88	21.92	10.38	2.375	8.00	16.00
MM	305	568	295	766	--	--	353	133	203	17	452	175	557	264	60.45	203	406

Body Standard: 316L Stainless Steel, Body retaining screws Options:

Flush taps for future double seals

Ports Standard: S-Line Options:

Bevel Seat, I-Line, Q-Line; European DIN, SMS or RJT
Male NPT, 150 lb. & 300 lb. Flanges. (150 lb. standard on Model 320)
Rectangular Flange Inlet or Aseptic ports
Extended ports
Optional port sizes on 6, 18, 30 and 60 Models

Covers Standard: 316L SS plain cover with 3-Wing cover nuts Options:

Vent or drain connections
Aseptic, jacketed or vented
Hex cover nuts

Rotors Standard: Alloy 88 Twin Wing. Standard clearance for up to 180° F (82° C) Options:

Hot clearance to 300° F (149° C)
Clearance above 300° F (149° C) on application
Special & front face clearances and slotted rotor hub for special applications
Single wing for 30, 60, 130 and 220 models for minimal particulate damage

O-Rings Standard: Buna-N Options:

Fluoroelastomer (FKM)
EPDM
Silicone
Perfluoroelastomer (FFKM)
FEP Encapsulates

Seals Standard: Single Buna-N O-Rings with Zirconia sleeve Options:

316L SS sleeve
Double O-Ring Seal with Flush Connection
Single Mechanical Seal with Carbon (One Piece) vs. Ceramic Seal Faces
Double Mechanical Seal with outer Carbon Seal Face & Flush Connections
Triple lip seals available for reliable performance in chemically aggressive applications or certain COP sanitary applications. Available upon request.
Ceramic, Chrome Oxide, Silicon Carbide Seal Faces
Two piece carbon inner seal

Gearcase Standard: Cast iron powder coated, 316L SS shafts, top shaft position, stainless steel bearing retainers, left hand shaft position Options:

Stainless Steel gearcase
Steel-It paint
17-4 PH shafts
Lower shaft position
Bearing Isolators
Pedestal shims for side mounted pumps.
Right hand shaft position on side mounted gearcase

Bases Standard: Flat plate, epoxy painted, with adjustable feet, SS coupling guard, and Lovejoy or Woods coupling Options:

304 SS unpolished plate base with adjustable feet
Portable base with rubber wheels
SS tubular bases

Drives

WCB ISR Integral Speed Reducer Sizes 49, 79 and 239
Direct connected gear motors

Tru-Fit® Close coupled Tru-Fit® pump mounted on stainless steel base with stainless steel adaptors standard. Features:

No shaft alignment necessary. No coupling guard required.
Special base design enhances cleanability.
Reduces overall length of complete unit by an average of 20-25%.
Average of 20-25 gear ratios available per horsepower.
Separate oil sump for gear reducer and timing gears.

Options:

304 SS polished plate base.
NEMA or IEC frames available. Right angle reducer also available for additional space savings.
1/2 through 60 horsepower drive options available.
Horizontal or vertical porting.

Click on the links below to download pump model performance curves for Universal 1 Series Positive Displacement pumps.

Download Instructions for Reading Positive Displacement Pump Curves || PDF

Universal 1 Series - Model 006 - Performance Curve - 95-07133 || PDF
Universal 1 Series - Model 015 - Performance Curve - 95-07134 || PDF
Universal 1 Series - Model 018 - Performance Curve - 95-07135 || PDF
Universal 1 Series - Model 030 - Performance Curve - 95-07136 || PDF
Universal 1 Series - Model 040 - Performance Curve - 95-07241 || PDF
Universal 1 Series - Model 060 - Performance Curve - 95-07137 || PDF
Universal 1 Series - Model 130 - Performance Curve - 95-07138 || PDF
Universal 1 Series - Model 220 - Performance Curve - 95-07139 || PDF
Universal 1 Series - Model 320 - Performance Curve - 95-07140 || PDF

Universal 1 Series - Positive Displacement Pumps

FEATURES

Product Specifications

MODEL 006-U1

MODEL 015-U1

MODEL 018-U1

MODEL 030-U1

MODEL 040-U1

MODEL 060-U1

MODEL 130-U1

MODEL 220-U1

MODEL 320-U1

VIDEOS

WCB - Bearing housing maintenance for Universal 1 Series Positive Displacement Pumps

WCB - Fluid End maintenance for Universal 1 Series Positive Displacement Pumps

WCB - Shaft and Bearing assembly for Universal 1 Series Positive Displacement Pumps

WCB - Positive Displacement Pumps - How the rotors move inside the pump

Downloads