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VT / HT Origin Series - Scraped Surface Heat Exchangers

FEATURES

The APV VT / HT Origin scraped surface heat exchanger, operates on an adaptable platform and is specifically designed to operate under harsh conditions where other heat exchanger technologies may fail or lose operational efficiency over time. The APV VT / HT can be sold as equipment at the component level or as part of an APV system solution.

With compliance to 3-A sanitary requirements, the APV VT / HT Origin effectively heats or cools low and medium viscous products with or without particles. There are two primary configurations for the APV VT / HT Origin scraped surface heat exchanger:

 

Horizontal (HT)

  • Rigid stainless-steel frame
  • Extendable up to 6 cylinders with ease

 

Vertical (VT)

  • Manual "pivot-point" feature allows for easy re-positioning of the cylinder in production or service modes
  • Requires minimal space

 

Areas of application

  • Heating
  • Cooling
  • Crystallization
  • Pasteurization
  • Sterilization

 

Benefits:

  • Customizability and flexibility in configuration
  • Available in vertical and horizontal orientations
  • Adaptability to various applications
  • Convenient and swift maintenance
  • Improved scraper blade with hinged design
  • Options for single and double mechanical cartridge seals
  • Tangential ports for enhanced functionality
  • Support by a team of skilled and experienced engineers
Key Applications

Dairy

  • Cream Cheese
  • Milk Concentrates
  • Quark
  • Yogurt
  • Baby Food

 

Bakery

  • Chocolate Products
  • Custards
  • Light Fat Sugar Creams

 

Fats & Oils

  • Remelt of Margarine

 

Fruits & Vegetables Preparation

  • Jam / Marmalade
  • Fruit Pulps
  • Vegetable Puree

 

Fine Foods

  • Starch Cooking
  • Ketchup
  • Chili Sauce
  • Dressings
  • Mayonnaise

 

Convenience Food

  • Salsa
  • Soups
  • Sauces

 

Cosmetics

  • Facial Creams
  • Hair Wax
  • Gels

No matter your specific application, the multiple Origin options provide a customized design that perfectly fits your current requirements and remains adaptable for future processing needs.

The APV VT / HT Origin scraped surface heat exchanger offers flexibility based on your product, production volume, hygienic requirements, space constraints and heating/cooling medium. Its modular design allows for easy adjustment to meet your process needs.

For process customization, you can choose between stainless steel or duplex steel and there are three optional rotor diameters available. The standard offering includes a self-loading hinged scraper blade, while a floating flat blade is suitable for various products, including those with particulates. Additional options include rotor heating, insulation and double mechanical seals.

The APV VT / HT Origin Series adheres to 3-A sanitary design and fabrication standards and is certified for PED, CE and CRN compliance. The design is built to EHEDG standards although a certificate was not pursued.

Standard unit for high-flexibility and medium viscosity

  • Product pressure: 20 bar (290 psi)
  • Product wetted parts made of 1,4404 / AISI316L
  • Rotor diameter: 97 mm (3.8")
  • PEEK Scraper blades with a self-loading hinged design compatible with the 97 mm (3.8") rotor / shaft diameter
  • Motor Options:
    • 50Hz 400V motor: 3kW (4 hp) / 278rpm/103 Nm (76ft*lb) or 60Hz 460V motor: 2,2kW (3 hp) / 213rpm/99 Nm (73ft*lb)
  • Two single mechanical shaft seals:
    • High hygienic demands
    • Increased run-time and shorter CIP-time for higher production output
    • The in-cartridge design allows for fast and easy maintenance
    • Widely available SIC/SIC sealing surfaces
    • EPDM gaskets

Customization options

  • Product wetted parts in duplex steel (1.4462 / SAF2205)
    • 25 bar option
    • Acidic products
    • Abrasive products
  • Rotor diameter: 112 mm (4.4”) for:
    • enhanced heat transfer
    • reduced contact time with heating surface, minimizing heat exposure to the product
    • shorter holding/heating time, minimizing exposure to the product
    • less holding volume, minimizing waste product
  • Rotor diameter: 72 mm (2.84”) for:
    • Handling larger particles
    • less pressure drop, suitable for smaller pumps
  • Compatibility with the 72 mm (2.84”), 99 mm (4"), or 112 mm (4.4”) rotor / shaft diameters with a PEEK/PTFE floating scraper blade
  • 50 Hz / 400V motor: 2.2 kW (3,0 hp) / 176 rpm / 119 Nm (88 ft*lb), 4 kW (5.4 hp) / 142 rpm / 270 Nm (199 ft*lb)
  • 60 Hz / 460V motor: 3 kW (4 hp) / 328 rpm / 87 Nm ( 64 ft*lb), 3.7 kW (5 hp) / 181 rpm / 195 Nm (144 ft*lb)
  • Heatable rotor
    • to prevent product build-up when cooling crystallizing products
    • can be added later for future needs
  • Two flushable double mechanical seals
    • for aseptic design (compatible with. aseptic fluids or steam) and
    • solidifying or abrasive product particles like. sugar (with water flush).
    • single mechanical seals can easily be upgraded
  • Clip-on insulation for easy mounting/dismounting
  • Gasket material: FPM/FKM

The selection of blades is determined by several factors, including compatibility with material of the heat exchanger tube characteristics of the product fluid, processing temperatures and cost considerations. In the case of the Origin Series, the choice of blade selection is also influenced by the selection of rotor diameter.

Blade style: Self-loading Hinged Blade

Size: 348 mm (13.7 inch) ()

Material: PEEK

Part Number: LL119712

Temperature Limitations: Up to 177° C (320° F)

Applications: Ideal for medium viscosity substances such as sauces, purees and dressings.

Compatible with rotor diameter of the 97mm (3.8")

 

Additional details:

  • Constructed with molded plastic for high tensile strength and elongation
  • Equipped with special “knuckles” for blade positioning

Blade style: Floating

Size: 195 mm (7.7 inch) ()

Material: PEEK/PTFE

Part Number: GS7000-7243

Temperature Limitations: 150° C (302° F) ()

Applications: ideal for low to medium viscosity sauces, purees and dressings.

Compatible with rotor diameters of 72 mm (2.84”), 99 mm (4"), or 112 mm (4.4”)

 

Additional details:

  • Made of molded plastic
  • Offers low friction values

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