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DP4 – Piggable Valve

FEATURES

High value, Low life cycle costs:

  • Pig use enables valuable product recovery
  • Pig use decreases downtime related to cleaning, and the costs associated with wastewater and CIP fluid
  • Reduced inventory costs with same seal kit used on multiple size ranges such as one kit for 1.5” - 3.0” sizes
  • Low air consumption and air supply requirements
  • Leak drain with clamp connection for CIP fluid collection
  • Long housing ports ease manifold building

Reliable performance:

  • Design based on the proven D4SL model
  • Long stroke for gentle product handling and low flow resistance
  • Balanced design of lower shafts helps to prevent hydraulic blocking and enables flexible flow direction without slamming
  • Heavy-duty bolted flange connection provides secure, controlled assembly/disassembly of valve insert
  • No compressed air needed for removal and servicing
  • Range of control units and bus communication for automated operation

Cleanability:

  • Designed to the latest global hygienic standards
  • Extensive cleaning of product contact seals via seat lifting of upper and lower shaft
  • Cavity spray cleaning as standard
  • Radial seal design provides minimal switching leakage
  • External flushing of outside area of the lower shaft below the shaft seal

 

Key Applications

Food and Drink Processing

Soups & Sauces
Flavorings & Ingredients
Dressings, Vinegars
Soft/Fruit & Vegetable Drinks
Brewery, Wort, Wine
Pet Food
Fats & Oils, Animal Oils
Liquid Sugar
Cereals

Personal Care and Pharmaceutical Processing

Fluid Medicines
Extracts
Face Creams & Lotions
Perfumes
Soaps
High Purity Water
Nutritional Supplements
Hair Styling Gels & Liquids
Dyes & Alcohols

Chemical Processing

Solvents, Paints
Adhesives
Coatings
Oils & Lubricants
Detergents
Emulsions
Fuels

  • Specifications
  • Dimensions
  • Options

Sizes: 1.5" - 4" Housing Types: DP44 & DP42 Surfaces:  

  • Inside: electropolished Ra 0.8 µm (32 µ-in) with Electropolish
  • Outside: Glass-blasted, satin finish

Product Pressure: 

  • Max. Pipeline: 145 psi
  • Tank Holding: >73 psi

Required Air Pressure: 73 psi, valve normally closed Max. Temperature: EPDM & HNBR: 275ºF (for short time 284ºF) FPM 275ºF (not to be used for steam) Sterilization Temperature:  EPDM & HNBR: (for short time) 284ºF Control Air Pressure: Min. 87 psi, max. 116 psi Product Wetted Parts: 1.4404/AISI 316L.  Other stainless steel parts 1.4301/AISI 304 Seal Material:

  • EPDM
  • HNBR
  • FPM
  • All seals comply with the FDA requirements

DP44 SL & DP42 SL

 

Dimensions in mm

inst.

dim.

weights in kg

with VPI

DN

A1

B

Ø C

Ø Da

Ø Di

Ø Di drain

Ø E

F

G

H

L

X min.

40

602,6

97

134

41

38

26

138,2

125

89,5

93

716,1

100

21,2

50

620,6

103

134

53

50

26

138,2

125

89,5

101,5

748,6

100

21,5

65

638,6

111

134

70

66

26

138,2

125

89,5

114,5

788,1

100

22,5

80

706,1

122,5

134

85

81

38

192,2

142,5

146,5

135

883,6

150

39,7

100

715,6

132

134

104

100

38

192,2

142,5

146,5

149,5

917,1

150

39,9

Inch

 

1,5"

601

95,4

134

38,1

34,9

26

138,2

125

89,5

94,1

714,2

100

21,2

2"

619,4

101,8

134

50,8

47,6

26

138,2

125

89,5

102,6

747,4

100

21,5

2,5"

635,8

108,15

134

63,5

60,3

26

138,2

125

89,5

109,4

776,9

100

22,1

3"

642,1

114,45

134

76,1

72,9

26

138,2

125

89,5

118,5

798,6

100

22,3

4"

714,4

130,8

134

101,6

97,6

38

192,2

142,5

146,5

152

917,2

150

40

Housing Combinations

 


Control Units

CU4 & CU4plus Series - Benefits

  • Automated control and position monitoring for reliable processing
  • Reduces compressed air needs and electrical connections
  • Helps reduce external solenoid valve cabinets
  • Accelerates valve response time
  • Reliable and long service life - robust clamp connection, water tight seals and reinforced stainless steel air coupling threads to avoid air leakages
  • Ease of operation - contains manual override solenoids and adjustment screw to throttle air flow to actuator to ensure optimal opening and closing
  • Clarity - clear and bright indication of valve position - 5 diodes in LED panel and convenient location
  • Standardization - same control top used on various SPX FLOW valve lines, offers common look and control interface
  • NEMA6/IP67/IP69k* wash-down rating

CONNECTOR OPTIONS

S/O Cord Grip for hard wire (std)
M12 pin connectors (optional)

POSITION INDICATION

CU4: 2 internal feedback sensors for valve open/valve closed position detection
CU4plus: Automatic teaching with press of a single button and detection of all positions (open, close, upper/lower seat lifts)

INTERFACE OPTIONS

24V DC Direct Connect
AS-i Field Bus Card

SOLENOID VALVES

24V DC
3 Solenoids (seat lift)

*IP69K compliance achieved by modification of the exhaust

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